1.Technical standards
Compliance with international standards: Overseas customers require that Mineral insulated thermocouple cable must comply with IEC60584 or ASTM/E230 international standards, rather than just the Chinese national standard (GB). The Chinese national standard is based on IEC60584 .There are differences in the accuracy requirements between them,ASTM/E230 requires higher accuracy in low temperature areas. At the same time, in accordance with the Chinese national standard (GB), the temperature measurement point is not a full-range measurement, that is a key point that need to be communicated and confirmed.
2.Materials and performance parameters:
Sheath material for Mineral insulated thermocouple cable : generally stainless steel series (SS304/321, 316/316TI/310/446/347), Inconel series (600/625/800/825), Nicrobell, etc.
Sheath Material |
Features |
Advantages |
Disvantages |
Typical Applications |
SS304/321 |
The most common economical type |
Good oxidation resistance (up to about 870°C), good forming and welding properties |
Average corrosion resistance, poor performance in reducing atmospheres (such as cracking furnaces, carburizing) |
General industrial furnaces (no strong corrosion, no chloride ions), hot water systems, heating systems, non-critical process temperature measurement (<870°C oxidizing atmosphere) |
SS316/316Ti |
Better corrosion resistance than 304/321 is required, especially in chloride ion environment |
SS316:significantly improved corrosion resistance due to add molybdenum SS316Ti:adding titanium (Ti) for stabilization treatment to improve high temperature sensitization issues |
Costs more than 304/321. Chloride ion stress corrosion cracking may still occur (although better than 304/321). Does not perform well in high temperature reducing atmospheres (carburizing, sulfiding) |
Chemical processes (containing weak acids, chloride ions), food processing, pharmaceuticals, low-temperature sections of flue gas desulfurization (FGD), general petrochemical applications |
SS310 |
Stainless steels that require higher high temperature oxidation resistance |
The continuous use temperature in an oxidizing atmosphere can reach about 1150°C |
Very sensitive to sulfide corrosion (such as H₂S), and problems in the presence of chloride ions at high temperatures |
High temperature air/oxidizing atmosphere furnaces (such as heat treatment furnaces, ceramic kilns, high temperature sections of incinerators), radiant tubes
|
SS446 |
Ferritic stainless steel specifically for use in sulfur-containing environments (high temperature resistance to sulfurization) |
Excellent resistance to high temperature sulfidation corrosion, Good oxidation resistance, Low thermal expansion coefficient |
Poor toughness, difficult to process May become brittle when used for a long time at >480°C. Poor resistance to chloride ion corrosion. |
Sulfur-containing fuel combustion environment (such as refinery heating furnace, cracking furnace, coal gasification furnace), garbage incinerator and other sulfur-containing high-temperature reducing atmospheres |
SS347 |
Good high temperature stability and intergranular corrosion resistance are required |
Stabilized by adding niobium (Nb), Good high temperature oxidation resistance, High temperature strength is better than 304/316
|
The cost is higher than 304/316, and it still has limitations in strong reducing atmospheres and chloride ion-containing environments. |
Aircraft engine parts, heat exchanger tubes, equipment that needs to be used at high temperatures after welding, industrial furnaces that require high temperature stability (no strong corrosion) |
Inconel600 |
General nickel-based alloy, used in high temperature, strong redox alternation or weak corrosion environment |
Excellent high temperature oxidation resistance: up to about 1150°C. Good high temperature strength. Excellent resistance to chloride ion stress corrosion cracking. Relatively stable in carburizing/nitriding atmospheres. |
Poor resistance to reducing sulfur corrosion: Sensitive to H₂S, etc. Not resistant to strong acids (such as hot concentrated sulfuric acid, hydrochloric acid). The cost is much higher than stainless steel. |
Heat treatment furnaces (especially carburizing, carbonitriding), nuclear industry (steam generator tubes), petrochemical cracking furnaces (sulfur-free or low-sulfur), ammonia reformers, electronic components, aerospace |
Inconel625 |
Harsh environments requiring extremely excellent corrosion resistance and ultra-high strength |
Excellent resistance to general and localized corrosion, Excellent high temperature strength, Good oxidation resistance: up to about 1150°C, Good resistance to stress corrosion cracking. |
One of the most expensive commonsheath materials |
Offshore platforms, seawater/brine cooling systems, strong acid environments (such as hydrometallurgy, chemical plants), flue gas desulfurization (FGD) high temperature corrosion areas, aerospace high temperature components, nuclear waste treatment, extremely corrosive chemical processes |
Inconel800 |
Where a balance of high temperature strength, carburization resistance and good redox corrosion resistance is required |
Excellent resistance to high temperature carburization and oxidation, Good resistance to high temperature corrosion: |
Not as good as higher grade alloys in strong reducing sulfur corrosion or strong acidic environment |
Ethylene cracking furnace tubes (anti-carburization), heat treatment furnaces (carburization, controlled atmosphere), petrochemical heating furnaces, industrial gas turbines, heat exchangers, chemical reactors (high temperature corrosion) |
Inconel825 |
Specially designed for harsh environments with strong reducing acids (especially sulfuric acid and phosphoric acid) and resistance to stress corrosion cracking |
Outstanding resistance to strong reducing acid corrosion Excellent resistance to stress corrosion cracking Good resistance to pitting and crevice corrosion. Good oxidation resistance (approximately 1000°C) |
High cost, high temperature strength is not as good as 625/800 |
Sulfuric acid pickling equipment, phosphoric acid production, offshore oil production, nuclear fuel reprocessing, chemical strong acid environment, flue gas desulfurization (FGD) absorption tower |
Nicrobell |
High nickel content (>70%), soft texture, good sealing, but lower strength than Inconel |
High temperature and oxidation resistance, reducing atmosphere resistance, not resistant to chloride ions |
High cost |
Heating furnace, annealing furnace (≤1200℃), reactor (non-strongly corrosive media), pipeline temperature monitoring, gas turbine, steam pipeline, glass furnace low temperature section (≤1300℃) |
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Insulation material and response speed: Magnesium oxide powder (MgO) is a common choice, but high thermal conductivity aluminum oxide (Al₂O₃) is required for fast response scenarios. The thermal conductivity is increased by 3 times and the response time is shortened by 50%.
Grounded vs.Ungrounded: Grounded structures respond quickly (milliseconds), but are susceptible to electromagnetic interference
Thermocouple type and structural design: K, J, N, E, T, S, R
Type |
Temperature range |
Advantages |
Disadvantages |
K |
-40-1200C |
Good thermoelectric potential linearity and moderate sensitivity; Strong oxidation resistance, suitable for oxidizing or inert atmosphere; Low price, most widely used in industry |
Easy to corrode in reducing atmosphere (such as sulfur, carbon, vacuum), and has poor low temperature accuracy. |
J |
-40-750C |
Fast response speed: suitable for measuring rapid temperature changes.
|
Limited temperature range: Applicable from -40°C to 750°C. Oxidation issues: Performs poorly in high temperature oxidizing environments |
T |
-40-350C |
Excellent low temperature performance, good stability, suitable for humid or low oxygen environment |
Not suitable for high temperature measurements and has a limited service life |
E |
-40-900C |
High sensitivity, Good low temperature performance |
Not suitable for strong acid environment |
N |
-40-1200C |
High temperature stability, Strong oxidation resistance |
Lower sensitivity: |
S |
0-1600C |
High precision,Good stability |
Extremely high cost, low response speed |
3. Supplier qualifications and manufacturing capabilities of Mineral insulated thermocouple cable
No |
Qualifications and manufacturing capabilities |
1 |
Valid quality management system certifications |
2 |
Certifications for specific industries or safety requirements |
3 |
Raw material and finished product tests ,such as composition analysis, metallography, tensile test, insulation resistance test, voltage withstand test, thermal cycle test, precision test) |
4 |
Modern drawing, filling, rolling and other production equipment, the equipment has good precision and stability |
5 |
The production process is controlled, and key processes (such as powder filling density control, annealing process, end sealing) have clear operating instructions and records |
6 |
Complete process of incoming material inspection (Incoming QC), process inspection (IPQC), and final inspection (FQC) |
7 |
Perfect batch traceability system (from raw materials to finished products), complete production batch records |
8 |
Complete defective product handling |
4. Price and Cost of Mineral insulated thermocouple cable
No |
Price and Cost |
1 |
Competitive prices and clear trade terms (FOB, CIF, DDP, etc.) |
2 |
ReasonableMOQ reasonable and flexible for small trial orders or customized specifications |
3 |
Paymentterms (such as T/T, L/C) and conditions (such as deposit ratio, final payment ) are negotiable and risks are controllable |
4 |
Not only the price is considered, but also the long-term cost benefits brought by quality reliability, service life, maintenance cost, etc. Low price but high failure rate will result in higher total cost |
5. Delivery time and supply chain reliability
No |
Delivery time and supply chain reliability |
1 |
Production time meets industry standards |
2 |
On-time delivery, with a high historical delivery on-time rate |
3 |
Sufficient production capacity to cope with order fluctuations and the ability to process expedited orders quickly |
4 |
The supply of key raw materials (such asthermocouplealloy wires and high-purity magnesium oxide) is stable, and there are plans to deal with supply chain disruptions |
6. Communication and customer service
No |
Communication and customer service |
1 |
Sales and technical support staff can communicate effectively in fluent English (or other customer languages), and technical documents (specifications, test reports, certificates, operating manuals) are in English |
2 |
Prompt and professional response to inquiries, emails, and technical issues |
3 |
Sufficient technical capabilities to help customers select models, solve application problems, and provide customized suggestions |
4 |
Provide complete, clear and compliant export documents (such as commercial invoice, packing list, bill of lading, certificate of origin, test report, material certification, declaration of conformity, etc.) |
7. Quality Assurance and After-Sales Service
No |
Quality Assurance and After-Sales Service |
1 |
The warranty terms are clear and reasonable |
2 |
The response speed and solution are satisfactory when quality disputes arise |
3 |
Clear return and claims policies and procedures |
When purchasing Mineral insulated thermocouple cable from China, overseas customers are looking for:
Reliable Quality & Performance,
Competitive Total Cost
On-time & Stable Delivery
Professional Supplier & Smooth Communication
Controlled Risk & Compliance
The above points can be used as comprehensive evaluation criteria to ultimately rate suppliers so that you can make a decision on whether to purchase Mineral insulated thermocouple cable from Chinese suppliers ,hope this article will be helpful to you.